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Future advancements in three-dimensional (3D) electronics require robust thermal management methodology. Thermoelectric coolers (TECs) are reliable and solid-state heat pumping devices with high cooling capacity that can meet the requirements of emerging 3D microelectronic devices. Here, we first provide the design of TECs for electronics cooling using a computational model and then experimentally validate the main predictions. Key device parameters such as device thickness, leg density, and contact resistance were studied to understand their influence on the performance of TECs. Our results show that it is possible to achieve high cooling power density through optimization of TE leg height and packing density. Scaling of TECs is shown to provide ultra-high cooling power density. 

The transition of autonomous vehicles into fleets requires an advanced control system design that relies on continuous feedback from the tires. Smart tires enable continuous monitoring of dynamic parameters by combining strain sensing with traditional tire functions. Here, we provide breakthrough in this direction by demonstrating tire-integrated system that combines direct mask-less 3D printed strain gauges, flexible piezoelectric energy harvester for powering the sensors and secure wireless data transfer electronics, and machine learning for predictive data analysis. Ink of graphene based material was designed to directly print strain sensor for measuring tire-road interactions under varying driving speeds, normal load, and tire pressure. A secure wireless data transfer hardware powered by a piezoelectric patch is implemented to demonstrate self-powered sensing and wireless communication capability. Combined, this study significantly advances the design and fabrication of cost-effective smart tires by demonstrating practical self-powered wireless strain sensing capability.

 

Thermal energy harvesting from natural resources and waste heat is becoming critical due to ever-increasing environmental concerns. However, so far, available thermal energy harvesting technologies have only been able to generate electricity from large temperature gradients. Here, we report a fundamental breakthrough in low-grade thermal energy harvesting and demonstrate a device based on the thermomagnetic effect that uses ambient conditions as the heat sink and operates from a heat source at temperatures as low as 24 °C. This concept can convert temperature gradients as low as 2 °C into electricity while operating near room temperature. The device is found to exhibit a power density (power per unit volume of active material) of 105 μW cm −3 at a temperature difference of 2 °C, which increases to 465 μW cm −3 at a temperature difference of 10 °C. The power density increases by 2.5 times in the presence of wind with a speed of 2.0 m s −1 . This advancement in thermal energy harvesting technology will have a transformative effect on renewable energy generation and in reducing global warming.